Horizontal Thin Film Evaporator

The Horizontal Thin Film Evaporator (HTFE) is an advanced system designed to evaporate solutions efficiently by forming a thin, agitated film. It incorporates a precision-engineered jacketed shell and a centrally located high-speed rotor equipped with closely fitting blades. This setup ensures uniform heat transfer and optimized evaporation performance.

How It Works:

  • Feed Input: The feed material, whether in the form of solution, slurry, or wet cake, is introduced into the evaporator.
  • Thin Film Formation: The rotor spreads the feed into a thin film along the inner surface of the shell, enhancing heat exposure.
  • Intense Agitation: The rotor blades create high-speed agitation, ensuring uniform heat transfer and preventing fouling.
  • Evaporation Process: As the film is heated, it transitions through phases, transforming from slurry to paste, and finally to vapor.
  • Vapor-Liquid Separation: The remaining liquid and vapor are separated efficiently, ensuring the desired outcome for further use or processing.

Applications:

  • Pharmaceuticals: Evaporation of solvents and concentration of active ingredients.
  • Food Processing: Production of concentrates from liquid food products.
  • Chemical Industry: Evaporation of chemical solutions and heat-sensitive compounds.
  • Environmental Engineering: Efficient treatment of industrial effluents.

Key Benefits:

  • High Efficiency: Uniform thin film enables rapid heat transfer and evaporation.
  • Gentle Process: Suitable for heat-sensitive and viscous materials.
  • Versatility: Handles a wide variety of feed forms and liquid compositions.
  • Compact Design: Space-saving construction with high throughput.

Material of Construction: SS 304 / SS 316 / MS / As per client needs

Process Flow for Horizontal Thin Film Evaporator (HTFE) System

Feed Input → (Solution, slurry, or wet cake is introduced into the evaporator)

Rotor Mechanism → (Spreads the feed into a thin film along the inner shell
surface)

Intense Agitation → (High-speed rotor blades ensure uniform heat transfer and prevent fouling)

Evaporation Process → (Heat gradually transforms the feed from slurry to paste, and then to vapor)

Vapor-Liquid Separator → (Efficiently separates the remaining liquid and vapor)

Final Collection Tank → (Stores the concentrated liquid for further processing)

Vapor Outlet → (Separated vapor is removed for condensation or reuse)

Key Equipment Involved

Feed Pump (Ensures controlled liquid entry)

Horizontal Thin Film Evaporator (Core unit for efficient evaporation)

High-Speed Rotor (Agitates and spreads feed into a uniform thin film)

Jacketed Shell (Provides optimal heat transfer for evaporation)

Vapor Separator (Removes entrained liquid droplets from vapor)

Vacuum System (Optional: Lowers boiling point to optimize energy efficiency)

Condensation Unit (Recovers vapor for reuse or disposal)

Final Collection Tank (Stores concentrated product for further use)

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